TECHNICAL SPECIFICATION |
MODEL |
JK-WS-230 |
Purpose |
Welding Simulator for training students on GMAW, FCAW, SMAW & GTAW Process |
SIMULATOR SPECIFICATIONS |
|
Input Supply |
Single Phase 230 V, 50 - 60 Hz, 5 - 11A |
Polarity selection |
DC+ , DC- & AC |
Max Power consumption |
60 W |
Current / Voltage |
50A to 240A / 10 - 32 V |
Weight of Simulator (Without accessories) |
Portable model. Sturdy and metal body design |
3D Software |
|
Technology |
Augmented Reality |
Process Simulated |
GMAW ( MIG/MAG) , FCAW , SMAW & GTAW |
Joint Configurations |
Butt joint, T joint , Lap joint , Pipe to pipe joint & pipe to plate joint |
Welding Positions |
Up to 6G & 6F |
Welding Practice |
Workpiece provided 11 inch long weld bead practice |
Work piece Thickness |
3mm ,6mm & 10mm |
Work piece material |
Carbon Steel |
Practice option |
4 types of weaving & multilayer option 3 layers |
Parameter adjustment |
Current , Voltage , wire feed speed & Gas pressure |
Machine Structure |
Metallic body |
Reality Helmet |
HD Screen helmet |
SIMULATION FEATURES |
|
Simulation Methodology |
Green learning with no real arc or real fumes |
Weld bead simulation |
Continuous arc with weld bead formation |
Workpiece fixation |
Flexibility to place the workpiece at various locations & not to be fixed in a locator |
Workpiece hardware |
Physical ( Haptic) , No virtual images |
GMAW PROCCESS SIMULATION |
Metal Transfers |
Short circuit , Globular & Spray mode |
Wire types |
Solid & Flux cored |
Wire dia. Selection |
0.8 , 1.0 & 1.2 mm |
Gas option mode |
CO2 & Mixed gas |
Wire feed speed |
20m/min |
Torch Operation |
2 step & 4 step |
Welding Torch |
Euro Connector – Industrial Torches (Binzel / TBI etc.) |
SMAW PROCCESS SIMULATION |
|
Electrode Types |
Rutile , Basic & Cellulosic coated electrodes |
Dia. Of electrode |
2.5 mm, 3.15 mm & 4.0 mm Dia. |
SMAW simulation |
Simulates the electrode consumption & slag removal |
GTAW PROCCESS SIMULATION |
|
Practice |
With Tig filler wire |
Filler diameter |
2.0 & 2.4mm |
Gas option mode |
Argon |
Torch Operation |
2 step & 4 step |
Welding Torch |
Euro Connector – Industrial Torches (Binzel / TBI etc) |
WELDING ANALYSIS AND EVALUATION |
Skill Analysis |
Arc length , Stick out , Welding Speed , Work angle , Travel angle & Welding path ( Work & Travel angle for tig filler wire) |
Defect Analysis |
Porosity, Spatter, Burn through & Inclusions. |
Evaluation Report |
Percentile & Graphical report |
Visual Inspection |
Hold the job in hand and inspect |
Material to be welded |
Mild Steel, Stainless Steel, Aluminium etc. |
HARDWARE |
|
Processor |
Intel® Core i7 latest generation |
|
3.60 GHZ Speed min., Cache 8 MB |
|
Intel® Turbo Boost , Intel® Hyper Threading |
Chipset |
Intel® H61(B3) Express Chipset |
RAM |
8GB/ DIMM DDR4 |
Graphic Board |
1024 MB GDDR5 |
|
64GB SSD |
|
SATA2 2.5'' |
Audio |
Realtek ALC887 8-Channel |
|
High Definition Audio |
Operating System |
Windows 10 professional |
Port for External Connection |
VGA, DP, HDMI, Ethernet & USB-3.0 ports |
KEY FEATURES FOR SAFETY, QUALITY, VALIDATION AND AUTHENTICITY |
Safety Regulations |
Comply with CE & FCC regulations - Report to be enclosed |
Software Validation |
Certificate of software validated by any Indian or International welding society |
ISO 9001 / 14001 |
ISO Certification for Quality & Environment to be enclosed |
Feature |
à Welding simulator with HD screen helmet à Physical nonmetallic Welding work pieces : Lap joint, Butt joint , T joint , Pipe to pipe joint, & Pipe to plate joint à MIG welding torch with nozzle, euro connection à Software for GMAW , SMAW & GTAW process à Electrode cable with holder & electrode à TIG welding torch with nozzle, euro connector à TIG filler wire à Welding stand à Tool kit |