| TECHNICAL SPECIFICATION |
| MODEL |
JK-WS-230 |
| Purpose |
Welding Simulator for training students on GMAW, FCAW, SMAW & GTAW Process |
| SIMULATOR SPECIFICATIONS |
|
| Input Supply |
Single Phase 230 V, 50 - 60 Hz, 5 - 11A |
| Polarity selection |
DC+ , DC- & AC |
| Max Power consumption |
60 W |
| Current / Voltage |
50A to 240A / 10 - 32 V |
| Weight of Simulator (Without accessories) |
Portable model. Sturdy and metal body design |
| 3D Software |
|
| Technology |
Augmented Reality |
| Process Simulated |
GMAW ( MIG/MAG) , FCAW , SMAW & GTAW |
| Joint Configurations |
Butt joint, T joint , Lap joint , Pipe to pipe joint & pipe to plate joint |
| Welding Positions |
Up to 6G & 6F |
| Welding Practice |
Workpiece provided 11 inch long weld bead practice |
| Work piece Thickness |
3mm ,6mm & 10mm |
| Work piece material |
Carbon Steel |
| Practice option |
4 types of weaving & multilayer option 3 layers |
| Parameter adjustment |
Current , Voltage , wire feed speed & Gas pressure |
| Machine Structure |
Metallic body |
| Reality Helmet |
HD Screen helmet |
| SIMULATION FEATURES |
|
| Simulation Methodology |
Green learning with no real arc or real fumes |
| Weld bead simulation |
Continuous arc with weld bead formation |
| Workpiece fixation |
Flexibility to place the workpiece at various locations & not to be fixed in a locator |
| Workpiece hardware |
Physical ( Haptic) , No virtual images |
| GMAW PROCCESS SIMULATION |
| Metal Transfers |
Short circuit , Globular & Spray mode |
| Wire types |
Solid & Flux cored |
| Wire dia. Selection |
0.8 , 1.0 & 1.2 mm |
| Gas option mode |
CO2 & Mixed gas |
| Wire feed speed |
20m/min |
| Torch Operation |
2 step & 4 step |
| Welding Torch |
Euro Connector – Industrial Torches (Binzel / TBI etc.) |
| SMAW PROCCESS SIMULATION |
|
| Electrode Types |
Rutile , Basic & Cellulosic coated electrodes |
| Dia. Of electrode |
2.5 mm, 3.15 mm & 4.0 mm Dia. |
| SMAW simulation |
Simulates the electrode consumption & slag removal |
| GTAW PROCCESS SIMULATION |
|
| Practice |
With Tig filler wire |
| Filler diameter |
2.0 & 2.4mm |
| Gas option mode |
Argon |
| Torch Operation |
2 step & 4 step |
| Welding Torch |
Euro Connector – Industrial Torches (Binzel / TBI etc) |
| WELDING ANALYSIS AND EVALUATION |
| Skill Analysis |
Arc length , Stick out , Welding Speed , Work angle , Travel angle & Welding path ( Work & Travel angle for tig filler wire) |
| Defect Analysis |
Porosity, Spatter, Burn through & Inclusions. |
| Evaluation Report |
Percentile & Graphical report |
| Visual Inspection |
Hold the job in hand and inspect |
| Material to be welded |
Mild Steel, Stainless Steel, Aluminium etc. |
| HARDWARE |
|
| Processor |
Intel® Core i7 latest generation |
| |
3.60 GHZ Speed min., Cache 8 MB |
| |
Intel® Turbo Boost , Intel® Hyper Threading |
| Chipset |
Intel® H61(B3) Express Chipset |
| RAM |
8GB/ DIMM DDR4 |
| Graphic Board |
1024 MB GDDR5 |
| |
64GB SSD |
| |
SATA2 2.5'' |
| Audio |
Realtek ALC887 8-Channel |
| |
High Definition Audio |
| Operating System |
Windows 10 professional |
| Port for External Connection |
VGA, DP, HDMI, Ethernet & USB-3.0 ports |
| KEY FEATURES FOR SAFETY, QUALITY, VALIDATION AND AUTHENTICITY |
| Safety Regulations |
Comply with CE & FCC regulations - Report to be enclosed |
| Software Validation |
Certificate of software validated by any Indian or International welding society |
| ISO 9001 / 14001 |
ISO Certification for Quality & Environment to be enclosed |
| Feature |
à Welding simulator with HD screen helmet à Physical nonmetallic Welding work pieces : Lap joint, Butt joint , T joint , Pipe to pipe joint, & Pipe to plate joint à MIG welding torch with nozzle, euro connection à Software for GMAW , SMAW & GTAW process à Electrode cable with holder & electrode à TIG welding torch with nozzle, euro connector à TIG filler wire à Welding stand à Tool kit |
