| TECHNICAL SPECIFICATION |
| MODEL JK-GMS-106 |
| System : |
| · (2+2) CO2 Gas Manifold system with ASTM 106 Sch 40 SS tubes, manifold header, gas preheater, Pressure control panel, Tapping point regulators, line isolation valves for 4 welding stations. |
| · (2+2) Argon Gas Manifold system with ASTM 106 Sch 40 SS tubes, modular manifold extensions, pressure reducing panel mounted on SS 304 plate, Clamps, line isolation and individual cylinder isolation Valves, Tapping point Regulators for 5 welding stations. |
| · (2+2) Oxygen Gas Manifold system with ASTM 106 Sch 40 SS tubes, modular manifold extensions, Manifold panel in accordance with EN ISO 14114 & EN ISO 15615, Tapping point Regulators and total distribution line for 5 Gas Cutting Stations. |
| · (2+2) DA Gas Manifold system with ASTM 106 Sch 40 SS manifold header, Manifold Regulators, FBA at header & tapping points, fitted with ASG (Acetylene Safety Guard), CS ASTM 106 Sch 40 Tubes, Clamps, Low Pressure & High-Pressure Valves, Tapping point Regulators and total distribution line for 5 gas cutting stations |
| Specification : |
| · Oxygen, DA, Argon and CO2 gases Manifold along with gas pipeline. |
| · 1/2” diameter SS tube with completely welded leak free joints for 10 kg/cm² and tested at 15 kg/cm² at a height of 4 meters from workshop. |
| · Individual isolation ball valves, tapping point regulators conforming to EN ISO 2503, Flash Back Arrestors for Oxygen & DA which are BAM & UL approved and confirming to EN 730 & ISO 5175. |
| · Pipelines fixed by suitable clamps. |
| · Facility to check the line pressure of the system. |
| · Joined by compression fittings. |
| · Tested at 1.5 times of the working pressure and hold the pressure for 3 hrs. |
| · SS304 double braided hoses with brass nut & nipples, designed for 300 bar working pressure and tested hydrostatically at 450 bar short springs at both ends and PVC coated anti whip wire all along the length. Oxygen service bend radius of 76 mm. |
| · Fitted with control panel consisting of a Regulator on a stainless steel sheet. |
| · Flash Back Arrestors mounted for line and Tapping points EN730 & BAM approved. |
| · En ISO specifications. |
| · Securing chains and cylinder bracket for each cylinder. |
| · High flow rate with an Inlet pressure of 300 bar & Outlet pressure of 20 bar. |
| · EN ISO 7291 approved with 100% leakage & function testing. Mechanical locking of Outlet Pressure. |
| · Outlet gauge for monitoring of working pressure. |
| · Oxygen Gas Manifold system with a modular pressure control panel and header connections mounted on SS plates and connected to each other with Seamless tubes and compressions fittings, panel in conformance with EN ISO 7291 with bank control and purge valves on either sides, Manifold Regulator, FBA at header & tapping points, Pipes as per ASTM Sch 06, |
| Clamps, isolation Valves, Tapping point Regulators etc. |
| Control Panel for Oxygen : |
| · Filter at the process gas inlet valve, Central filter in the regulator |
| · Regulator with high control accuracy |
| · Shut-off-valves with On/Off position indicators |
| · Process gas and purge valve on the inlet pressure sides |
| · Safety pressure gauges according to DIN EN ISO 5171 |
| · Stainless steel mounting plates. |
| · Suitable for inlet pressure values to 300 bar. |
| DA Gas Manifold System : |
| DA Gas Manifold system with safety devices as per EN ISO 14114 and tested as per ISO 15615 including Acetylene decomposition test. |
| Argon Gas manifold System : |
| Argon Gas Manifold system with SS 304 manifold header, Manifold Regulators, SS 304 Tubes, Clamps, Low Pressure & High-Pressure Valves, Tapping point Regulators, SS 304 sheets, Low content alarm signal. |
| CO2 manifold System : |
| CO2 Gas Manifold system with SS 304 manifold header, Preheater, Manifold Regulators, SS 304 Tubes, Clamps, Low Pressure & High-Pressure Valves, Tapping point Regulators, SS 304 sheets, Low content alarm signal. |
| Specifications for Gas Regulators (Argon / CO2) : |
| · Inlet Pressure: 150 bar. · Outlet Pressure: 10 bar. · DIN EN ISO 7291 approved & safety device Flash Back. |
